FRN0240E2S-4GB - Fuji ACE 90 KW 120 hp 440V

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FRN0240E2S-4GB - Fuji ACE 90 KW 120 hp 440V Trade Information

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About FRN0240E2S-4GB - Fuji ACE 90 KW 120 hp 440V

The

Fuji Electric FRN0240E2S-4GB

is a high-performance Variable Frequency Drive (VFD) from the FRENIC-Ace (E2) series. This model is designed for 3-phase, 400V class industrial power and is exceptionally versatile, with quadruple ratings that allow it to handle motors from 120 HP to 180 HP based on the specific load requirements.

Product Series: FRENIC-Ace (E2)
Family Series: Fuji Drives, Ace Series
HP Ratings
- HND: 150
- HHD: 125
Output Volt Range: 0 480V, 3-Phase
Amps, 3-Phase
- HND: 210
- HHD: 176
Amps, Single Phase Input
- HND: Check Instruction Book
- HHD: Check Instruction Book
Overload capability
- HND: 120%-1 min
- HHD: 150%-1 min, 200%-0.5 s
Watt loss @ Running
- HND: 2250
- HHD: 1900
DCR
- DCR PN#: DCR4-110C
- DCR Watt Loss: 122
Nominal Input Voltage, frequency: 460, 50/60Hz
Input Volt Range: 380-480, +10 to -15%
Max output Frequency: 500 Hz
Digital Input: 5 (7)
Analog Inputs: 2
Transistor outputs: 2
General purpose relay output: 1
Alarm relay output: 1
Braking Unit and Braking Resistor
- Braking Unit Type: BU90-4C
- Braking Unit QTY.: 1
- Braking Resistor Type: DB110-4C
- Braking Resistor QTY.: 1
Enclosure
- Standard: IP20, UL open type
- Cooling: Fan cooling
- Weight/Mass [lbs.(kg)]: 137(62)
- Drawing Open Chassis: ROA701516
- Dimensions H x W x D (inches): 29.13 x 21.12 x 12.64
NEMA Kit
- NEMA/UL Type 1: NEMA1-110G1-4
Option Cards, Communication Card
- Modbus RTU: OPC-E2-RS
- DeviceNet: OPC-DEV
- Profibus: OPC-PDP3
- Profinet: OPC-PRT3
- CC-Link: OPC-CCL
- CANOpen: OPC-COP2
- Multiprotocol Ethernet Interface: OPC-PRT3
Option Card, Input/Output

Digital Output interface card: OPC-DIO
Analog Input / Output Interface Card: OPC-AIO
PG Interface Card (5V): OPC-E2-PG
PG Interface Card (12V): OPC-E2-PG3

Key Technical Specifications

The drive's multi-rating system allows it to be optimized for different motor capacities:

Rating Type	Motor Capacity	Rated Current	Overload Capacity
Normal Duty (ND)	132 kW (180 HP)	240.0 A	120% for 1 min
High Normal Duty (HND)	110 kW (150 HP)	210.0 A	120% for 1 min
High Heavy Duty (HHD)	90 kW (125 HP)	176.0 A	150% (1m) / 200% (0.5s)

Input Voltage: 3-Phase 380V to 480V AC (+10% / -15%).
Max Output Frequency: 0.1 to 500 Hz.
Safety Features: Includes built-in Safe Torque Off (STO) as standard for machinery safety compliance.

Physical Dimensions & Weight

As a high-capacity drive handling up to 240A, it uses a large industrial chassis for heat management:

Measurement	Metric (Standard)	Imperial (Inches/Lbs)
Width	536.4 mm	21.12 in
Height	740 mm	29.13 in
Depth (Length)	321 mm	12.64 in
Weight	62 kg	137.0 lbs

Primary Control Functions

Built-in Logic (Mini-PLC): This is the drives most advanced feature. It includes a built-in logic controller (up to 200 steps) that can handle timers, counters, and digital I/O. You can program complex machine sequences directly into the drive, often eliminating the need for an external PLC for 180 HP systems [11, 14].
Triple/Quadruple Rating System: You can "tune" the drive to your specific application to get the most out of the hardware [11]:
- Normal Duty (ND): Best for fans and pumps, allowing a 180 HP (132kW) motor at 240.0A.
- High Normal Duty (HND): Best for general industrial use, allowing a 150 HP (110kW) motor at 210.0A.
- High Heavy Duty (HHD): Best for high-friction machinery like mixers or crushers, providing 200% overload protection for a 125 HP (90kW) motor at 176.0A.
Safe Torque Off (STO): A hardware-based safety function (SIL3/PLe) built directly into the unit. It ensures the motor cannot generate torque during an emergency stop, allowing you to meet global safety standards without needing large, expensive external magnetic contactors [11].

Operational Capabilities

Universal Motor Support: It can control standard Induction Motors as well as high-efficiency Permanent Magnet (PM) Synchronous Motors. This is critical for 180 HP applications where switching to PM motors can save thousands in annual electricity costs [11].
Advanced Vector Control: It provides extremely stable speed and maximum torque even at 0 RPM or during sudden load spikes. This is vital for high-power applications like industrial extruders, heavy-duty cranes, or massive conveyors [11].
High-Speed Output: Capable of outputting up to 500 Hz, necessary for high-speed industrial spindles and specialized precision manufacturing [11].
Dynamic PID Control: Features built-in PID for maintaining constant pressure, flow, or temperature, with specialized "anti-windup" logic to prevent system surges during the startup of a 180 HP motor [11].

Safety & Maintenance

Removable Control Terminals: The wiring terminal block is detachable. If you ever need to swap a drive, you can just unplug the block and plug it into the new unitno re-wiring required, which saves hours of high-stakes downtime [11].
Predictive Life Diagnostics: The drive monitors its own "health," tracking the life of its cooling fans and internal capacitors. It will trigger a warning when these reach 90% of their life, allowing you to schedule maintenance before a failure occurs [11].
Dual RS-485 Ports: Features two communication ports as standard, so you can connect a Touchscreen (HMI) and a PC for programming at the same time [11].

Connectivity

Standard Modbus RTU & CANopen: Built-in for easy factory networking [11].
Expandable: The Ace can accept optional cards for Profibus, DeviceNet, Ethernet/IP, and Profinet, allowing it to fit into any modern Industry 4.0 factory network [11].