FRN0415E2S-4GB - Fuji ACE 160 KW 220 hp 440V

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FRN0415E2S-4GB - Fuji ACE 160 KW 220 hp 440V Trade Information

Minimum Order Quantity
1 Number

Delivery Time
24 Hours

About FRN0415E2S-4GB - Fuji ACE 160 KW 220 hp 440V

The Fuji Electric FRN0415E2S-4GB is one of the highest-capacity models in the FRENIC-Ace (E2) series. It is an industrial powerhouse designed to drive motors up to 250 kW (350 HP), providing advanced logic and safety features for massive industrial operations.

Product Series: FRENIC-Ace (E2)
Family Series: Fuji Drives, Ace Series
HP Ratings
- HND: 300
- HHD: 250
Output Volt Range: 0 480V, 3-Phase
Amps, 3-Phase
- HND: 377
- HHD: 304
Amps, Single Phase Input
- HND: Check Instruction Book
- HHD: Check Instruction Book
Overload capability
- HND: 120%-1 min
- HHD: 150%-1 min, 200%-0.5 s
Watt loss @ Running
- HND: 3900
- HHD: 3100
DCR
- DCR PN#: DCR4-200C
- DCR Watt Loss: 218
Nominal Input Voltage, frequency: 460, 50/60Hz
Input Volt Range: 380-480, +10 to -15%
Max output Frequency: 500 Hz
Digital Input: 5 (7)
- Product Series: FRENIC-Ace (E2)
- Family Series: Fuji Drives, Ace Series
- HP Ratings
  - HND: 300
  - HHD: 250
- Output Volt Range: 0 480V, 3-Phase
- Amps, 3-Phase
  - HND: 377
  - HHD: 304
- Amps, Single Phase Input
  - HND: Check Instruction Book
  - HHD: Check Instruction Book
- Overload capability
  - HND: 120%-1 min
  - HHD: 150%-1 min, 200%-0.5 s
- Watt loss @ Running
  - HND: 3900
  - HHD: 3100
- DCR
  - DCR PN#: DCR4-200C
  - DCR Watt Loss: 218
- Nominal Input Voltage, frequency: 460, 50/60Hz
- Input Volt Range: 380-480, +10 to -15%
- Max output Frequency: 500 Hz
- Digital Input: 5 (7)
- Analog Inputs: 2

Transistor outputs: 2
General purpose relay output: 1
Alarm relay output: 1
Braking Unit and Braking Resistor
- Braking Unit Type: BU220-4C
- Braking Unit QTY.: 1
- Braking Resistor Type: DB160-4C
- Braking Resistor QTY.: 1
Enclosure
- Standard: IP20, UL open type
- Cooling: Fan cooling
- Weight/Mass [lbs.(kg)]: 211(96)
- Drawing Open Chassis: ROA701517
- Dimensions H x W x D (inches): 39.37 x 21.12 x 14.41
NEMA Kit
- NEMA/UL Type 1: NEMA1-160G1-4
Option Cards, Communication Card
- Modbus RTU: OPC-E2-RS
- DeviceNet: OPC-DEV
- Profibus: OPC-PDP3
- Profinet: OPC-PRT3
- CC-Link: OPC-CCL
- CANOpen: OPC-COP2
- Multiprotocol Ethernet Interface: OPC-PRT3
Option Card, Input/Output

Digital Output interface card: OPC-DIO
Analog Input / Output Interface Card: OPC-AIO
PG Interface Card (5V): OPC-E2-PG
PG Interface Card (12V): OPC-E2-PG3

Physical Dimensions & Weight

Due to its massive power output (415 Amps), this drive requires a large cabinet-style chassis for thermal management.

Measurement	Metric	Imperial (Inches/Lbs)
Width	536.4 mm	21.12 in
Height	1000 mm	39.37 in
Depth (Length)	366 mm	14.41 in
Weight	96 kg	211.6 lbs

Technical Ratings & Duty Cycles

The Ace series uses a flexible rating system, allowing you to use this single drive for different motor sizes based on the load type:

Normal Duty (ND): Optimized for 250 kW (350 HP) motors with a rated current of 415 Amps (ideal for fans and pumps).
High Normal Duty (HND): Optimized for 220 kW (300 HP) motors with a rated current of 377 Amps.
High Heavy Duty (HHD): Optimized for 160 kW (250 HP) motors with a rated current of 304 Amps (provides 200% overload for heavy machinery).

Core Functions

Built-in Logic (Mini-PLC): Features a customizable logic controller (up to 200 steps). You can automate massive 350 HP machinery sequences without an external PLC.
Safe Torque Off (STO): Integrated hardware safety (SIL3/PLe) that physically disables motor torque for safe maintenance without cutting main power.
Universal Motor Support: Controls both standard Induction Motors and high-efficiency Permanent Magnet (PM) Motors, which is critical for reducing electricity costs at this high power level.
Smart Diagnostics: Monitors the remaining life of the cooling fans and internal capacitors to prevent unplanned downtime.

The Fuji Electric FRN0415E2S-4GB (FRENIC-Ace) is a massive industrial-grade drive designed for motors up to 250kW (350 HP). At this extreme power level (up to 415 Amps), the drive acts as the central power management and brain for a factorys most critical heavy machinery.

Primary Control Functions

Customisable Logic (Built-in PLC): This is the drive's most powerful feature. It contains a built-in logic controller (up to 200 steps) that can handle complex sequences, timers, and counters. You can automate a 350 HP system without needing an external PLC.
Triple/Quadruple Rating System: A single drive unit can be programmed to handle different motor sizes based on the load severity:
- Normal Duty (ND): Best for fans and pumps, allowing for a 350 HP (250kW) motor at 415.0A.
- High Normal Duty (HND): Best for general high-performance needs, allowing a 300 HP (220kW) motor at 377.0A.
- High Heavy Duty (HHD): Best for high-friction machinery (mixers/crushers), providing 200% overload protection for a 250 HP (160kW) motor at 304.0A.
Safe Torque Off (STO): A hardware-based safety function (SIL3/PLe) that physically disables the motor's power path. This allows for safe maintenance of massive machinery without needing large, expensive external magnetic contactors.

Operational Capabilities

Universal Motor Support: It can control standard Induction Motors as well as high-efficiency Permanent Magnet (PM) Synchronous Motors. For a 350 HP motor, switching to PM can save massive amounts in annual energy costs.
Precision Vector Control: Maintains steady speed and maximum torque even at extremely low speeds or during sudden load spikes. This is critical for 350 HP applications like large industrial extruders, heavy-duty mining conveyors, or massive kilns.
High-Speed Output: Capable of reaching up to 500 Hz, which is required for high-speed industrial spindles and specialized machining.
Dynamic PID Control: Includes built-in PID for maintaining constant pressure, flow, or temperature with advanced "anti-windup" logic to prevent system surges during the startup of a 350 HP motor.

Safety & Maintenance

Removable Control Terminals: The wiring terminal block is completely detachable. If the drive ever needs replacing, you can just unplug the block and plug it into the new unitno re-wiring required, which saves hours of high-stakes downtime.
Predictive Life Diagnostics: The drive monitors its own "health," tracking the life of its cooling fans and internal capacitors. It will trigger a warning when these reach 90% of their life, allowing you to schedule maintenance before a failure occurs.
Dual RS-485 Ports: Features two communication ports as standard, so you can connect a Touchscreen (HMI) and a PC for programming simultaneously.

Connectivity

Standard Modbus RTU & CANopen: Built-in for easy factory networking.
Expandable: The Ace can accept optional cards for Profibus, DeviceNet, Ethernet/IP, and Profinet, allowing it to fit into any modern Industry 4.0 factory network.