is a high-power variable frequency drive (VFD) from the high-performance FRENIC-Ace (E2) series. Designed for massive industrial loads, it is an "all-round" solution capable of driving motors up to 315 kW (450 HP)
Product Series: FRENIC-Ace (E2)
Family Series: Fuji Drives, Ace Series
HP Ratings
HND: 450
HHD: 350
Output Volt Range: 0 480V, 3-Phase
Amps, 3-Phase
HND: 520
HHD: 415
Amps, Single Phase Input
HND: Check Instruction Book
HHD: Check Instruction Book
Overload capability
HND: 120%-1 min
HHD: 150%-1 min, 200%-0.5 s
Watt loss @ Running
HND: 5500
HHD: 4350
DCR
DCR PN#: DCR4-280C
DCR Watt Loss: 270
Nominal Input Voltage, frequency: 460, 50/60Hz
Input Volt Range: 380-480, +10 to -15%
Max output Frequency: 500 Hz
Digital Input: 5 (7)
Analog Inputs: 2
Transistor outputs: 2
General purpose relay output: 1
Alarm relay output: 1
Braking Unit and Braking Resistor
Braking Unit Type: BU220-4C
Braking Unit QTY.: 1
Braking Resistor Type: DB220-4C
Braking Resistor QTY.: 1
Enclosure
Standard: IP20, UL open type
Cooling: Fan cooling
Weight/Mass [lbs.(kg)]: 309(140)
Drawing Open Chassis: ROA701518
Dimensions H x W x D (inches): 39.37 x 27.02 x 14.41
NEMA Kit
NEMA/UL Type 1: NEMA1-590E2-4
Option Cards, Communication Card
Modbus RTU: OPC-E2-RS
DeviceNet: OPC-DEV
Profibus: OPC-PDP3
Profinet: OPC-PRT3
CC-Link: OPC-CCL
CANOpen: OPC-COP2
Multiprotocol Ethernet Interface: OPC-PRT3
Option Card, Input/Output
Digital Output interface card: OPC-DIO
Analog Input / Output Interface Card: OPC-AIO
PG Interface Card (5V): OPC-E2-PG
PG Interface Card (12V): OPC-E2-PG3
Physical Specifications (Imperial)
This heavy-duty industrial unit requires substantial cabinet space and robust mounting to manage its high power output.
Measurement
Metric
Imperial (Inches/Lbs)
Width
686.3 mm
27.02 in
Height
1000 mm
39.37 in
Depth (Length)
366 mm
14.41 in
Weight
140 kg
309 lbs
Technical Ratings & Duty Cycles
The FRENIC-Ace series utilizes a multi-rating system, allowing this single drive to be optimized for various motor capacities based on the application's load profile.
Normal Duty (ND/HND): Optimized for centrifugal loads like large fans and pumps, supporting up to 315 kW (450 HP) with a rated current of 520 Amps.
High Heavy Duty (HHD): Optimized for high-friction starting loads like industrial mixers or stone crushers, supporting up to 250 kW (350 HP) with a rated current of 415 Amps. This mode provides a robust 200% overload protection for 0.5 seconds.
Core Functions
Customizable Logic (Built-in PLC): Features an integrated logic controller with up to 200 programmable steps, allowing it to manage complex machine sequences without an external PLC.
Functional Safety: Equipped with Safe Torque Off (STO) terminals as standard to meet global SIL3 safety requirements for industrial machinery.
Versatile Motor Control: Supports various advanced modes including Sensorless Vector Control for both standard induction and permanent magnet (PM) motors.
Networking: Includes dual onboard RS-485 ports (Modbus RTU) as standard, with options for Profibus, DeviceNet, and Profinet.
The Fuji Electric FRN0590E2S-4GB (FRENIC-Ace) is a massive industrial-grade drive designed for motors up to 315kW (450 HP). At this extreme power level (up to 590 Amps), the drive acts as the central power management and automation brain for a factorys most critical heavy infrastructure.
Primary Control Functions
Built-in Logic (Mini-PLC): This is the drive's standout feature. It contains an internal logic controller (up to 200 steps) that can handle complex sequences, timers, and counters. You can automate a 450 HP systemlike a municipal water pump station or a massive mining conveyorwithout needing an external PLC.
Triple/Quadruple Rating System: You can "tune" the hardware based on the load's difficulty:
Normal Duty (ND): Best for fans and pumps, allowing for a 450 HP (315kW) motor at 590.0A.
High Normal Duty (HND): Best for general high-performance needs, allowing a 450 HP (315kW) motor at 520.0A.
High Heavy Duty (HHD): Best for high-friction machinery (mixers/crushers), providing 200% overload protection for a 350 HP (250kW) motor at 415.0A.
Safe Torque Off (STO): A hardware-based safety function (SIL3/PLe) that physically disables the motor's power path. This allows for safe maintenance of massive machinery without needing large, expensive external magnetic contactors.
Operational Capabilities
Universal Motor Support: It can control standard Induction Motors as well as high-efficiency Permanent Magnet (PM) Synchronous Motors. For a 450 HP motor, switching to PM technology can save enough in annual electricity costs to pay for the drive itself in a short time.
Advanced Vector Control: Maintains steady speed and maximum torque even at 0 RPM or during sudden load spikes. This is critical for 450 HP applications like large industrial extruders, heavy-duty mining conveyors, or massive kilns.
Multi-Frequency Control: It can follow multiple speed references simultaneously, ideal for complex winding or tension-control machinery in large-scale paper or steel mills.
Dynamic PID Control: Features built-in PID for maintaining constant pressure, flow, or temperature with advanced "anti-windup" logic to prevent system surges during the startup of a 450 HP motor.
Safety & Maintenance
Removable Control Terminals: The wiring terminal block is detachable. If the drive ever needs replacing, you can just unplug the block and plug it into the new unitno re-wiring required, which saves hours of high-stakes downtime.
Predictive Life Diagnostics: The drive monitors its own "health," tracking the life of its cooling fans and internal capacitors. It will trigger a warning when these reach 90% of their life, allowing you to schedule maintenance before a catastrophic failure occurs.
Dual RS-485 Ports: Features two communication ports as standard, so you can connect a Touchscreen (HMI) and a PC for programming simultaneously.
Connectivity
Standard Modbus RTU & CANopen: Built-in for easy factory networking.
Expandable: The Ace can accept optional cards for Profibus, DeviceNet, Ethernet/IP, and Profinet, allowing it to fit into any modern Industry 4.0 factory network.
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